New manufacturing technique could enable design of hybrid glasses & revolutionise gas storage

A new method of manufacturing glass could lead to the production of ‘designer glasses’ with applications in advanced photonics, while also facilitating industrial scale carbon capture and storage. An international team of researchers, writing in the journal Nature Communications, reports how they have managed to use a relatively new family of sponge-like porous materials to develop new hybrid glasses.

 

We now should be able to manufacture a variety of shapes and structures that were previously impossible.
   - Thomas Bennett

The work revolves around a family of compounds called metal-organic frameworks (MOFs), which are cage-like structures consisting of metal ions, linked by organic bonds. Their porous properties have led to proposed application in carbon capture, hydrogen storage and toxic gas separations, due to their ability to selectively adsorb and store pre-selected target molecules, much like a building a sieve which discriminates not only on size, but also chemical identity.

However, since their discovery a quarter of a century ago, their potential for large-scale industrial use has been limited due to difficulties in producing linings, thin films, fibrous or other 'shaped' structures from the powders produced by chemical synthesis. Such limitations arise from the relatively poor thermal and mechanical properties of MOFs compared to materials such as ceramics or metals, and have in the past resulted in structural collapse during post-processing techniques such as sintering or melt-casting.

Now, a team of researchers from Europe, China and Japan has discovered that careful MOF selection and heating under argon appears to raise their decomposition temperature just enough to allow melting, rather than the powders breaking down. The liquids formed have the potential to be shaped, cast and recrystallised, to enable solid structures with uses in gas separation and storage.

Dr Thomas Bennett from the Department of Materials Science and Metallurgy at the University of Cambridge says: “Traditional methods used in melt-casting of metals or sintering of ceramics cause the structural collapse of MOFs due to the structures thermally degrading at low temperatures. Through exploring the interface between melting, recrystallisation and thermal decomposition, we now should be able to manufacture a variety of shapes and structures that were previously impossible, making applications for MOFs more industrially relevant”.


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Image: almost empty
Credit: Rosmarie Voegtli


Reproduced courtesy of the University of Cambridge

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