IPFL
IPFL is a plastic machining, fabrication and 3D printing service near Cambridge and London, UK.
We offer on-demand production services to med-tech, automotive, aerospace and industrial applacitions.
IPFL specialises in the custom manufacturing of plastic components through both Additive and Subtractive processes.
With a diverse 3D printing workshop as well as traditional CNC and fabrication technologies, we focus on high-quality components for a large range of applications within medical, industrial, automation, motorsport and consumer markets.
3D Print Service for Cambridge 3D Printing and Microfluidics
IPFL is a leading 3D print bureau dedicated to providing a comprehensive 3D printing service in the Cambridge area. Our Cambridge 3D team specializes in high-precision manufacturing, ensuring superior quality for med-tech, microfluidics, and research prototypes. Whether you require intricate microfluidics components or robust production parts, our 3D printing Cambridge experts offer end-to-end solutions that meet the exacting demands of modern industries.
With over 50 years of experience in plastics, IPFL delivers a broad range of Cambridge 3D printing capabilities—from cutting-edge Micro DLP (PµSL) to advanced HP MJF, SLA, Polyjet, and FDM. As a dedicated 3D print bureau, we excel in producing high-resolution parts and assemblies ideal for microfluidics devices, surgical components, and complex med-tech applications. Our 3D printing service caters to both rapid prototyping and short-run production, providing the flexibility and speed you need to stay ahead in today’s competitive landscape.
Cambridge Manufacturing Services
For organizations seeking a trusted partner in Cambridge 3D printing, IPFL offers a seamless, high-quality 3D printing service backed by decades of plastics expertise. Connect with our 3D printing Cambridge specialists to discover how we can take your ideas from concept to reality—whether it’s microscale microfluidics or large-scale industrial applications. At IPFL, we are committed to innovating, iterating, and delivering exceptional results every time.
3D Printing Services
Micro 3D Printing (BMF PµSL) Services
IPFL’s microDLP services—powered by BMF’s Projection Micro Stereolithography (PµSL)—deliver extremely high resolution for intricate parts and components. This process is ideal for microfluidics, miniature medical devices, and other applications where tolerances down to microns are essential. Using specialized resins, we can achieve smooth surface finishes and fine feature details that traditional 3D printing methods often cannot match.
Robust MJF 3D Printing Services
Our robust Multi Jet Fusion (MJF) 3D printing services provide durable, functional nylon parts with excellent mechanical properties. MJF is well-suited for batch production, prototyping, and end-use components that need consistent strength and dimensional accuracy. The technology’s rapid turnaround and scalability make it a key option for volume manufacturing, jigs, fixtures, and product-ready parts across diverse industries, including aerospace and med-tech.
Multi Material Polyjet 3D Printing Services
Polyjet 3D printing at IPFL offers a unique ability to combine multiple materials, colors, and Shore hardness levels within a single part. This enables complex designs such as overmoulding simulations, soft-touch grips, and multi-color prototypes. With layer resolutions as fine as 16 microns, Polyjet is an excellent choice for detailed and visually striking components, ensuring both functional and aesthetic requirements are met.
High Resolution Macro SLA 3D Printing Services
Our macro SLA (Stereolithography) 3D printing services excel in delivering smooth surface finishes and fine details. Ideal for larger components that still demand precision, macro SLA produces parts that can be clear, tough, or tailored to specific mechanical or biocompatible needs. This method is especially valuable for prototypes, visual models, and assemblies where accuracy and surface quality are crucial.
High Performance FDM 3D Printing Production
IPFL’s high performance FDM (Fused Deposition Modeling) 3D printing leverages advanced thermoplastic filaments such as Ultem, PC, and other engineering-grade materials. This process is ideal for functional prototypes and end-use production parts that require heat resistance, chemical resilience, and mechanical strength. By tuning print parameters and employing post-processing techniques, our FDM services deliver reliable, high-quality parts suited to demanding industrial and medical applications.
Plastic machining and fabrication services
Beyond additive manufacturing, IPFL’s heritage includes expert machining and fabrication services. Our facilities handle 3- and 5-axis CNC machining, diffusion bonding, forming, bending, and bonding—processes vital for creating precise microfluidics housings, manifolds, and specialized medical components. By combining tried-and-tested fabrication with our Cambridge 3D technologies, we ensure that every project meets your exact tolerance, material, and functionality requirements.3 & 5 Axis CNC Machining
IPFL’s 3 & 5 axis CNC machining services offer precise, repeatable manufacturing for complex plastic components. Our advanced machinery handles tight tolerances, delivering high-quality parts suited to med-tech, microfluidics, and other demanding industries. From prototypes to production runs, we guarantee accuracy, consistency, and rapid turnaround.
Diffusion Bonding
Diffusion bonding is a specialized technique used to join plastic layers without adhesives, creating strong, leak-proof assemblies. This is particularly beneficial for microfluidics and lab-on-a-chip devices, where clarity and channel integrity are paramount. With our expertise, diffusion bonding results in robust, transparent parts that maintain critical internal features.
Forming, Bending & Bonding
By applying a range of thermoforming and bonding methods, IPFL can shape plastics into custom geometries with smooth lines, bends, and curves. This versatility is invaluable for producing enclosures, covers, and fluidic pathways that require specific shapes or contours while retaining overall dimensional stability.
Chemical & Heat Treatments
Our chemical and heat treatment processes help improve part performance by enhancing mechanical properties, stress relief, and chemical resistance. Whether your plastic components need sterilization compatibility or durability under harsh conditions, IPFL’s tailored treatments ensure your parts meet the highest standards.
Laser Cutting & Marking
Laser cutting and marking at IPFL provide precision and customization for flat or thin plastic materials. Intricate shapes can be cut quickly and accurately, while permanent markings or identification codes can be etched for traceability. This service supports prototyping, short production runs, and specialized labeling requirements.
As a production and prototyping service on demand, IPFL has gone from strength to strength over the years and continues to evolve with the demands of its loyal customer base through both additive and subtractive technologies.
IPFL began with manual fabrication of plastic components in 1969 and this very quickly evolved into machining and CNC processes. Since 2003 we have adopted the use of additive (3d printing) techniques of various types, including micro 3D printing, to produce parts for an even wider scope of clients.
3D Printing Manager
Products and services
Micro Manufacturing/3D printing
Micro 3D printing enables you to accelerate your prototype and production processes while manufacturing high-quality components with unparalleled precision and resolution. IPFL's micro3D manufacturing specialises in very precise micro-manufacturing and 3D printing output. Finely detailed components are manufactured with high accuracy. Batch manufacturing and on-demand prototyping.
ULTRA-HIGH RESOLUTION FOR PRINTING INTRICATE DETAILS
Micro stereolithography is a technology used by micro-precision 3D printers to create features on products that would be hard to get using traditional methods. By printing at 10µm layers, we can achieve a surface polish of up to 0.4µm Ra on top surfaces and 1.5µm on sidewalls. 10µm 3D printing offers the precision and accuracy required for the manufacture of the most demanding micro objects.
HIGH PRECISION FOR MAINTAINING TIGHT TOLERANCES
The high-resolution optical technique of the IPFL micro3d system enables a step-and-repeat technique for production-ready throughput and approval-ready accuracy. As a result, incredibly precise 3D printed products are generated. As part of our aim to provide the finest results possible, the technology continually modifies print settings.
How it can benefit our clients:
- Fine features – Ultra-high resolution for printing intricate details.
- Accurate – High precision for maintaining tight tolerances.
- Production ready – Capable of printing large volumes quickly
- Economical – 3D printing uses just the materials required for the item, with little or no waste, reducing resource and material costs.
3D Printing
IPFL plastic 3D printing service has invested in the latest 3D printing technology, to bring you rapid prototyping and production services using Polyjet, FDM, HP MJF, DLP and SLA 3D Printing technology. Using your CAD data, we can 3D print your prototype in your desired material, and have it cleaned and ready for you within 48 hours.
We have access to a variety of 3D Printing materials, our experienced technical team are available to assist you with material selection depending on your requirements.
Plastic Machining
IPFL have a large capacity of the latest high-speed CNC Routing machines, built for large-format industrial machining, and micro-scale milling. Experts in plastic routing, we produce highly accurate quality components, in a variety of plastics including; Acrylic, Polycarbonate, Acetal, PTFE, SRBP.
Our dedicated team is on hand for design optimisation of your CAD file, we will help guide you on the most efficient process and material for your plastic components if you require it.
